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Aseptic Bottle Filling Machine

Our Aseptic Bottle Filling Machine integrates advanced technologies such as CIP/SIP cleaning, sterilization, sterile isolation, microbiological control, HEPA air purification, non-contact filling, capping, and full automation. It is ideal for producing acidic beverages, non-protein neutral drinks, and select protein-based beverages.

Designed for heat-sensitive drinks, this aseptic filling system ensures maximum retention of nutrients, flavor, and color—while enabling cost-effective PET bottle packaging and flexible product design. Perfect for brands seeking long shelf life without preservatives.

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aseptic bottle filling machine

Looking for a high-speed, fully sterile solution to extend the shelf life of your juices, dairy drinks, teas, or plant-based beverages without preservatives? Suncrown Machine offers cutting-edge aseptic bottle filling machines that ensure microbiological safety, preserve product freshness, and deliver unmatched production efficiency.

Filling Speed: 18000BPH | 24000BPH | 36000BPH | 48000BPH

Filling Bottle Size: 250ml | 330ml | 500ml | 600ml | 750ml | 1L | 1.5L | 2L

Product Features

  • The entire machine adopts a modular design, integrating multiple functional modules into a user-friendly all-in-one system.
  • The system is equipped with a sealed isolator hood, high-efficiency fans, and a sterile air filtration system to maintain positive pressure and aseptic conditions within the filling zone.
  • A fully automated system for process detection, control, and recording enables real-time monitoring and documentation of each step in the production line.
  • The tunnel-type sterilant filling and holding process ensures thorough and reliable sterilization.
  • Imported high-efficiency spray nozzles provide full-coverage rinsing with sterile water, ensuring compliant removal of sterilant residues.
  • A non-contact filling valve design eliminates the risk of cross-contamination, ensuring product safety.
  • Electromagnetic flow meters or weighing sensors deliver precise and consistent filling volumes.
  • An automatic CIP (Clean-in-Place) dummy cup system ensures efficient, hygienic, and convenient internal cleaning.
  • Caps are sterilized by immersion, followed by tunnel-style sterile water rinsing, ensuring complete sterilization.
  • Constant-torque magnetic capping heads ensure a high seal success rate and consistent sealing quality.
  • The sealing drive section uses steam thermal barrier technology, effectively isolating sterile areas from potential contamination.
  • Liquid sealing technology is applied to moving parts and rotating mechanisms, preventing contamination of sterile zones.
  • An externally centralized lubrication system ensures safe, convenient, and long-term stable lubrication performance.
  • The entire machine's CIP, SIP (Sterilize-in-Place), COP (Clean-out-of-Place), and SOP (Sterilize-out-of-Place) procedures are fully automated, ensuring high efficiency, convenience, and fast cleaning and sterilization cycles.

Wet Aspetic Cold Filling Technical Parameters

Product model GWJ10A GWJ12A GWJ18A GWJ24A
Capacity 18000 24000 36000 48000
Module parts 80-55-40-10 60-60-60-60-15 80-80-80-80-20 110-110-100-100-30
Bottle type 28,38 bottle mouthinterchange.Diameter60~110mm;Height 150~320mm; Volume 330~2000ml
Beverage type Fruit particle Juice,Tea,Sodawater,mik beverage etc
Sterilization ≥6D
Inside the bottle sterilization liquid residue ≤0.5mg/L
Aseptic period 72Hours(Depending on the product),No small cleaning in the middle

Why Choose Suncrown Machine’s Wet Aseptic Cold Filling System?

As a professional manufacturer of beverage and water production & filling machinery, Suncrown Machine offers advanced aseptic filling solutions to meet the strict hygiene, safety, and flavor preservation needs of modern beverage products. Our Wet Aseptic Cold Filling System is widely applied in juices, teas, dairy-based drinks, and plant-based beverages, helping brands achieve preservative-free, long shelf-life products without compromising taste or nutrition.

1. Wet Sterilization

Peracetic acid or H₂O₂ provides deep sterilization of bottles, caps, and valves with >99.999% efficiency.

2. Cold Filling

Aseptic ambient filling preserves nutrients, antioxidants, and natural flavors for juices, teas, and dairy.

3. Ultra-Clean Aseptic Zone

HEPA-filtered Class 100 environment with positive pressure prevents external contamination.

4. Smart Automation

PLC + HMI fully automates and monitors key parameters for consistent and safe production.

5. Versatile Compatibility

Handles PET, HDPE, and other bottles from 100ml to 2L with quick changeovers for diverse products.

6. Preservative-Free Shelf Life

Combines sterilization and cold filling to extend shelf life naturally, without additives.

7. International Standards

FDA, CE, and GMP-compliant systems with global support for installation, training, and service.

Complete Aseptic Cold Filling Production Line

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