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Gantry-Type Palletizer

The gantry-type palletizer is designed for the automated stacking of cartons, crates, bags, or bundled goods onto pallets in a neat and precise manner. It is widely used in industries such as beverages, food, chemicals, and construction materials, providing a highly efficient solution for end-of-line packaging automation.

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Main Features:

  • Robust Structure: The main frame is constructed from high-quality carbon steel or SUS304 stainless steel, ensuring durability and stability during high-speed operation.
  • Precise Positioning: Equipped with servo-driven or frequency-controlled motors for the X, Y, and Z axes, enabling accurate movement and stacking of products.
  • Customizable Gripper: The gripper head can be customized (e.g., clamps, suction cups, magnetic heads) based on different product shapes and materials.
  • Touchscreen HMI: Features an intuitive human-machine interface (HMI) for easy operation, real-time monitoring, and parameter adjustments.
  • Automatic Pallet Handling: Optional automatic pallet dispenser and conveyor integration for fully unmanned operation.
  • Safety Protection: Includes emergency stop buttons, safety grating, and alarm systems for operator protection and equipment safety.

Operation

  1. Products are arranged and aligned on the roller conveyor via the infeed conveyor belt.
  2. Sensors detect the correct quantity of products, which are then pushed onto the main roller conveyor by a pusher mechanism.
  3. Once the products are grouped according to the required layout per layer on the main roller conveyor, the robotic arm, in standby mode, descends. It stops at the designated picking position based on sensor detection. The palletizing task is performed using guide rods and support pallets.
  4. Pallets stored in the pallet magazine are discharged one by one to the designated position using pallet hooks and the pallet lifting conveyor. At the same time, new pallets are automatically supplied to the magazine.
  5. After product stacking is completed, the robotic arm rotates 180° to reach the designated sensor position for descent and proceeds with the palletizing operation. Once the products are placed, the arm returns in reverse order to the initial product picking position.

Applications:

  • Cartons of bottled water, beverages, and dairy products
  • Shrink-wrapped film packages
  • Bags of granules or powders
  • Canned or bottled food trays

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