Mô tả
This system is primarily used for the automatic loading and unloading of cages before and after sterilization of canned, PET bottled, and glass bottled beverages. The simplified operation process includes: cage loading, trolley movement and in/out of the retort, and cage unloading.
All operations are fully automated, including:
- Automatic can/bottle pushing into cages
- Automatic lifting and lowering
- Automatic placement and removal of separator boards
- Automated cage transfer
- Automatic in/out movement of cages to/from sterilization retorts
This fully automated assembly-line process significantly reduces labor intensity and greatly improves production efficiency.
Các đặc điểm cấu trúc chính
- The main supporting frame of the cage loading/unloading head is welded from high-quality 80×80 mm carbon steel tubes and finished with a plastic spray coating for a clean, durable appearance.
- The guiding structures for cages, cans, and protective plates are all made of stainless steel, with adjustable guides to accommodate different container sizes. Cage positioning is achieved via a pneumatic clamping mechanism, providing stable, accurate positioning to ensure smooth cage unloading operations.
- The lifting platform adopts a hydraulic scissor-lift design, requiring no floor pit. It offers smooth elevation with a load capacity of up to 1 ton. A photoelectric sensor is mounted on the top for accurate position detection, with lift height precisely controlled. The system includes an automatic level detection and counting function for cage drop layers.
- The cage loading/unloading chain belt is made from imported POM material (DMM brand), featuring high wear resistance, heat tolerance, and excellent load-bearing capacity. The wide-chain conveyor is interlocked with the unloading operation for synchronized start-stop control.
- The loading/unloading action uses a surround-clamping structure to constrain the full layer of cans during transfer. A self-braking motor controlled by a frequency inverter drives the synchronous belt conveyor, ensuring the cans move smoothly without deformation, jamming, or tipping.
- The can transfer conveyor’s side panels are made from 2.5 mm thick SUS304 stainless steel. The conveyor belt has a 12.7 mm pitch and uses imported POM material, offering smooth operation and superior wear resistance—up to 40% more durable than comparable products.